Quality Control
TESTING LAB
All Products are produced in its won foundry and manufacturing bases, under an active and operative quality management system certified by ISO 9001: 2015. In acknowledgment of one-stop lean production from casting to finishing. We have modern technology and also strict technical specifications and a complete quality control procedure. In our company, every single product is completely qualified by a standard instrument and equipment.
SOFTWARE BASED SAND TESTING LAB
Our Sand Lab Consists of Below Equipments
- Digital Compactibility Tester
- Digital Moisture tester
- Digital Compressive Tester
- Digital Permeability Tester
- Wet Tensile Tester
- Sieve Shaker
DETAILED SAND TESTING LAB
- To check detailed parameter of sand, Our inhouse lab
- consists measuring equipment's as per below
- Muffle Furnace
- Heat wave Oven
- Rapid Dryer
- Methylene Blue Value Tester
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METAL TESTING FACILITIES
UNIVERSAL TESTING MACHINE
A universal testing machine (UTM), also known as a universal tester, materials testing machine or materials test frame, is used to test the tensile strength, elongation and compressive strength of materials.
M.P.I TEST MACHINE
Magnetic particle Inspection (MPI) is a non destructive testing (NDT) process for detecting surface and slightly subsurface discontinuities in ferromagnetic materials such as iron, nickel, cobalt, and some of their alloys. The process puts a magnetic field into the part.
VACUUM EMISSION SPECTROMETER
Optical emission spectrometry involves applying electrical energy in the form of spark generated between an electrode and a metal sample, whereby the vaporized atoms are brought to a high energy state within a so-called “discharge plasma”. For chemical testing (21 elements).
ROCKWELL HARDNESS TESTER
The Rockwell scale is a hardness scale based on indentation hardness of a material. The Rockwell test determines the hardness by measuring the depth of penetration of an indenter under a large load compared to the penetration made by a preload
CE METER
Principal of Operation: Thermal Analysis is the interpretation of cooling curve of liquid iron sample. First arrest point, the liquidus is a temperature level is directly related to Carbon Equivalent. (online chemical testing for liquidmetal) CE = %C + %Si/3.
MICROSCOPE WITH IMAGE ANALYZER
Fully Automatic Structure analysis of castings like type-A structure in C.I. and nodularity, nodule counts in SG. Iron castings.
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TESTING DETAILS
INCOMING RAW MATERIALS TESTING PROCESS
- PIG IRON– C, SI, MN., S, P, CU.
- LUSTER COAL – VM, ASH, FC-TESTING BY MUFFEL FURNACE
- SCRAP – C, SI, MN., S, P, CU... BENTONITE POWDER– SWELLING CAPACITY, MB
- VALUE, GCS, WTS ...
- CARBON, SULPHUR TESTING BY USE OF CARBON- SULPHUR APPRATUS
- SI., MN, IS TESTING USING CHEMICAL SOLUTIONS.
MANUFACTURING TESTING PROCESS
- FULLY EQUIPED INHOUSE SAND TESTING LAB WHICH HAS MOISTURE TESTER, GCS, WTS, PERMEABILITY TESTER AND MANY MORE.
- MOISTURE TESTER- TO TEST MOISTURE OF SAND.
- GCS-TO CHECK GREEN SHEAR STRENGTH OF MOLDIN SAND.
- VM, LOI TESTING BY MUFFEL FURNACE AND OVEN.
- ACTIVE CLAY SAND TEST BY MB TEST.
CASTING INSPECTION PROCESS
- ROCKWELL HARDNESS TESTER TO CHECK HARDNESS OF CASTING.
- VERNICIER CALIPER, HEIGHT GUAGE, MICROMETER TO CHECK DIMENTIONS OF CASTINGS.
- MPI (CRACK DETECTION)
- UTM(TO CHECK TENSILE, ELONGATION)
- FULLY AUTOMISED MICROSCOPE WITH IMAGE ANALYSER.
MELTING TESTING PROCESS
- PYROMETER- TO CHECK TEMPRATURE OF MOLTEN METAL
- AMETEC LASER GUN TO CHECK INSTANT TEMPRATURE RESULT.
- CEMETER-TOCHECKC, SI., OF MOLTEN METAL.
- SPECTROMETER TO TEST 28 ELEMENTS IN METAL.