Brake Caliper Manufacturers
Brake Caliper play crucial role in your car braking performance. It is installed to vehicle axle housing or steering knuckle and slow down the speed of your car. Brake Calipers work by generating friction against rotors or brake discs. RM Technocast is the trusted Brake Caliper Manufacturers in India, which provides you with brake calipers for several applications.
We manufacture and supply brake calipers for various applications that require high torque. Whether you want to buy Brake Caliper for commercial passenger vehicles, heavy duty vehicles, or lightweight vehicles, we have everything for you.
Overview of Brake Caliper
Brake Caliper are main component of car braking system. It converts the mechanical energy generated by the brake pedal into hydraulic pressure, and slows or stops vehicles by cause friction in it. Buying the good brake calipers is important to ensure overall performance, reliability and safety of vehicle. Ensure to buy it from trusted Brake Caliper Manufacturers in India, RM Technocast to maintains braking power, prevents uneven brake wear and catastrophic failures
Brake Caliper Specifications
| Fitting Position | Front Axle Right |
| Diameter | 48 mm |
| Weight | 1,9 kg |
| Brake Caliper Type | Floating Caliper |
| Brake Disc Thickness | 10 mm |
| Number of Cylinders | 1 |
| Diameter 1 | 48 mm |
| Material | Steel |
Applications of Brake Calipers
Our Brake calipers are used for several applications, in heavy machinery, automobiles, industrial machinery, the agricultural sector, defense, aerospace, etc.
- Automobile: The brake calipers are used in the automobile industries in trucks, cars, trailers, motorcycles for effective braking
- Heavy Machinery: These components are essential for heavy machinery such as cranes, earthmovers, and construction tools
- Railway Systems: It is also used in railway systems in trains and metros to safely stop at stations
- Agricultural Vehicles: Our brake caliper parts are used in agricultural vehicles like harvesters and tractors for reliable braking.
- Aerospace and Defense: It is integrate in aerospace and defense vehicles for high-performance braking systems
- Industrial Machinery: These components give precise motion control and safety in industrial machinery
Features & Benefits of Brake Calipers
The features and characteristics of Brake Calipers are:
We made the brake calipers using high-quality materials. Our brake calipers are to withstand high pressures and temperatures generated by the braking process.
Our Brake Caliper Manufacturers produced the brake calipers with close attention and a precise manufacturing process. It ensures that all components fit together and function well.
The high-quality brake calipers are well designed to dissipate heat effectively and prevent overheating and the risk of failure.
Our Brake Calipers have the adjustable piston, and ensure precise adjustment of the brake pads and deliver the braking performance.
Buying the good brake caliper from RM Technocast is beneficial, because our components work together with brake pads, and give optimal braking performance and durability.
How Brake Calipers Work?
Brake Calipers are work efficiently to generate friction in brake pads and control your vehicle. When you press the Brake Calipers, brake fluids from master cylinder flows into brake calipers. This hydraulic pressure cause pistons inside calipers to push brake pads against spinning brake disc. In fixed brake callipers , Pistons are located on sides of disc and press pads from both directions.
In a floating brake caliper, pistons are on side and the caliper moves to push the opposite brake pad against the disc. The friction caused between disc and brake pads slows the vehicle down. The harder you press it, the more pressure applied, and quickly your car stops. The brake pads are unable to engage with discs, without brake calipers, and unable the braking system to work.
Brake Caliper Manufacturing Process
The Brake Caliper manufacturing process consists various steps, like design, material selection, casting and machining, treatment process and final testing.
Design Phase
The brake calipers process are starts with design phase. In this phase, engineers use the CAD software to create the blueprints of calipers. This stage is important to prevent minor mistakes or failure.
Material Selection
Once we finalize the design, our manufacturers choose the right material. We use the aluminum and cast iron widely, each have own benefits and challenges. Our Brake Caliper Suppliers preferred to use Aluminum to manufacture brake calipers, because of its lightweight properties. This material enhances fuel efficiency and vehicle handling. Cast iron is used due to its robustness and handle higher temperatures.
Casting and Machining
Next phase of Brake Calipers manufacturing is machining. In this phase, raw materials blocks are convert into calipers by using advanced machinery. CNC Machines ensure high precision and repeatability in the production. Our technicians manage the machining phase and ensure that calipers meet specific standards. This phase also consists of drilling holes for pistons, grinding surfaces, and forming intricate shapes, and adhering to tolerances levels.
Treatment Process
After manufacturing, our calipers undergo a treatment process. It consists of heat treatment to increase strength. We follow the surface treatment process for corrosion resistance, and the anodizing process for aluminum calipers, and enhance appearance. It adds an extra layer of protection in these components. Once it was treated, we assembled components into final form. This phase consists of attaching pistons, seals, and other parts. It also consists of inspection to inspect potential errors or defects.
Final Quality Testing
Our brake calipers undergo a testing process. This phase consists of hydraulic testing to ensure calipers are able to withstand pressures encountered in operation. We also conduct performance tests in several conditions to test the brake calipers functionality.
In this way, we ensure that every brake calliper meets the highest quality standards, before reaching our customers. Our Brake Caliper Manufacturers in India guarantee performance and safely of vehicles equipped with products.
Leading Brake Caliper Manufacturers in India
RM Technocast stands out as reputed Brake Caliper Suppliers in India. Here what makes us the best:
- Robust R&D for custom solutions
- Global export capability
- Bulk production capacity
- Timely delivery
- Excellent packaging
- Dedicated customer support
FAQs
The brake calipers are used to slow the car wheels. It creates friction with brake rotors. These components fit like a clamp-on wheel rotor and stop the wheel from turning when stepping on brakes.
The common material used in brake calipers is cast iron. This material ensures high-quality machining to ensure safety. Choosing the right material is important to ensure a high-quality tool for the machining process.
We supply the brake calipers for several industries, like automotive, heavy machinery, railways, agricultural, aerospace, and defense sectors.
Yes, our Brake Calipers are tested for quality and adhere to safety standards. It undergoes the strong quality control tests, including dimensional inspection, pressure testing, and functional trials to ensure durability and safety.
Yes, our components are compliant with international quality standards. Our calipers adhere to international quality benchmarks and are trusted by experts.
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